Insitu Crankshaft Grinding Service

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Insitu Crankshaft Grinding Service Specification

Structure
Portable, Modular

Power
7 HP - 15 HP

Media
Grinding Stone, Abrasive Wheel

Material
Alloy Steel, Cast Iron

Air Consumption
0.5 - 1.2 m/min

Speed
720 RPM - 1440 RPM

Maximum Torque
350 Nm

About Insitu Crankshaft Grinding Service

Technical Specification of In-situ grinding machine

SIZE 50 MM to 600 MM outer shaft Diameter covers.
Accurate maintain up to 10 to 25 micron
Super surface finish RA value achieved as per OEM standards
Compact in all over size
Light weight and portable.
Simple to operate.
User friendly operating
Drive Pneumatic, Electrical or Hydraulic

Features of IN-situ crankshaft grinding machine

No need to dismantling the crankshaft form block.
Onsite or In-situ repairing anywhere
Low running and operating cost
Grinding and Polishing can be done by same machine
Minimizes asset downtime
Light in weight and compact.
Consumables easily available world wild.
After sales services and spare availability.

Application Area of on-site crankshaft polishing machine

Diesel Engine crank shaft any Engine
Reciprocating Compressor crank shaft
Reciprocating Pump crank shaft
Pump shaft
Compressors shaft
Facture pump crank shaft
Industrial crank shaft
Process industries crank shaft
Turbine shafts ,Rollers
Any shaft which required accuracy and super surface finish RA value

High-Precision Onsite Grinding

Our crankshaft grinding service delivers surface finishes up to 0.2 Ra and conforms to rigorous OEM tolerances, ensuring your equipment regains optimal function. With both manual and automatic operation modes available, we cater to diverse industrial requirements and shaft profiles, including those in marine, power plants, and compressor applications.

Portable Service for Maximum Uptime

The fully portable and modular structure allows us to provide onsite crankshaft repair and grinding. This significantly reduces machinery downtime, as there is no need for disassembly or shipping large components, helping clients maintain productivity across Indias industrial sector.

FAQs of Insitu Crankshaft Grinding Service:

Q: How is the insitu crankshaft grinding service performed on-site?

A: Insitu crankshaft grinding is conducted using a portable, modular setup that is transported to your location. Skilled technicians assemble the system directly on the equipment, utilizing either manual or automatic operation to grind the shaft accurately within OEM tolerances. The water-cooled process ensures precise, efficient repairs with minimal heat buildup.

Q: What types of machinery and industries benefit from this service?

A: Our service is ideal for marine engines, power plants, compressors, and various industrial engines that use crankshafts within a 30 mm to 700 mm diameter range. Its particularly valuable for industries requiring minimal downtime and rapid restoration of critical equipment.

Q: When should I consider insitu crankshaft grinding for my equipment?

A: This service is recommended when your crankshaft exhibits surface damage, wear, or scoring that leads to performance issues. Acting promptly at the first sign of abnormal vibration, noise, or power loss helps prevent extensive damage and extends the life of your equipment.

Q: Where can you provide insitu grinding services in India?

A: Our team offers nationwide coverage, bringing mobile grinding solutions directly to your facility, dock, or plant across India. The modular design of our equipment allows us to operate efficiently, even in locations with restricted access or limited workspace.

Q: What is the process involved in your crankshaft grinding service?

A: The process involves mounting the portable grinding system onto the shaft, accurately measuring dimensions, and progressively grinding the crankpin or main journal. Surface finish and dimensional tolerances are closely monitored throughout, using either grinding stones or abrasive wheels, depending on the application.

Q: How does the water-cooled grinding system improve the outcome?

A: The water-cooled system manages temperature during grinding, preventing distortion and heat damage while supporting the achievement of ultra-fine surface finishes (up to 0.2 Ra). This ensures the restored crankshaft functions reliably and maintains OEM-specified accuracy.

Q: What are the benefits of choosing a fully portable, modular insitu grinding service?

A: Opting for our mobile, modular solution eliminates the need for heavy transportation and lengthy disassembly. This minimizes downtime, speeds up repair, and ensures your machinery is back in service quickly, all while maintaining the manufacturers accuracy standards.

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